Surface treatment of 304 cross flat pin

Jul 09, 2025

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Stainless steel 304 cross flat head slotted pin is a multi-purpose fastener, usually used for mechanical positioning, axial fixation, or with a retaining ring to achieve anti-drop function. Stainless steel 304 cross flat head slotted pin is a precision mechanical connector. Its surface treatment needs to select the appropriate process according to the application scenario. The following are common solutions and technical points.

 

1. Passivation treatment
Principle: Remove surface free iron through nitric acid or citric acid to form a chromium oxide passivation film.

Advantages: Pass the salt spray test for 48-72 hours, improve corrosion resistance, and maintain the original color of the metal at a low cost.

Key parameters: Solution concentration is 20%-50% nitric acid, temperature is controlled at 20-50℃, soak for 30 minutes to 60 minutes, and subsequent neutralization and water rinsing are required.

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2. Electrolytic polishing
Applicable scenarios: Various scenarios with high cleanliness requirements, commonly food and medical equipment.

Effect: Surface Ra≤0.2μm, bright and smooth, and reduces bacterial attachment.

 

Key points of the process: phosphoric acid + sulfuric acid electrolyte, current density 10-20A/dm², time 3-5 minutes, and the risk of intergranular corrosion needs to be controlled.

 

3. Plating process
Electroplating nickel: thickness 5-15μm, hardness HV300, extended wear life. But pre-plating a copper layer is required to prevent nickel from peeling off.

Chemical nickel plating: uniform plating, hardness reaches HV500 after heat treatment, acid and alkali resistance is better than electroplating.

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4. Physical vapor deposition
High-end options: titanium plating, chromium plating, etc.

Features: film thickness 2-5μm, hardness ≥HV2000, and various colors.

Cost: high, suitable for precision instruments or decorative purposes.

 

5. Other treatments
Sandblasting: Use 180-240 mesh sand to produce a matte texture and improve coating adhesion.

High temperature oxidation: After heating at 300-400℃, a blue oxide film is formed, which is both beautiful and rust-proof, but it may also reduce corrosion resistance.

 

Selection suggestions
Conventional anti-corrosion: passivation + sealant.

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Wear resistance requirements: electrolytic polishing + chemical nickel plating.

Harsh environment: PVD coating or composite treatment (nickel plating after passivation).

Note: The grooved structure needs to ensure that the treatment liquid flows fully to avoid accumulation of liquid; the dimensional tolerance needs to be tested after treatment.

 

This type of pin achieves a balance between high-precision positioning, convenient maintenance, and environmental adaptability through the combination of structural design and material properties. It is an efficient solution for mechanical transmission and connection.

 

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