Custom Ball Screw

Custom Ball Screw

Details
As a professional cold heading die forming fastener manufacturer, we focus on producing high-precision, zero cutting loss carbon steel universal ball screws (custom ball screws)Through the combination of multi-station cold heading process and galvanized surface treatment, we provide anti-loosening, corrosion-resistant, and high-torque fastener products for the automotive, machinery, steel structure engineering and other fields.
Category
Screw
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Description
Technical Parameters

Company Product Scale

Choose the plan that suits you best.

18

+

YEARS OF EXPERIENCE

3000㎡+

FLOOR SPACE

160

+

MACHINERY EQUIPMENT

3500

+

SATISFIED CUSTOMERS

As a professional cold heading die forming fastener manufacturer, we focus on producing high-precision, zero cutting loss carbon steel universal ball screws (custom ball screws), with models covering M2, M3, M4, 1/4-20, and M8. Through the combination of multi-station cold heading process and galvanized surface treatment, we provide anti-loosening, corrosion-resistant, and high-torque fastener products for the automotive, machinery, steel structure engineering, and other fields.

 

Using the cold heading integrated forming process, the universal ball screw consists of a head spherical structure, a shaft and a thread, which supports multi-angle adjustment and locking, and is suitable for various scenes requiring active connection.

 

Product Picture

 

product-800-800
product-800-800
product-800-800
product-800-800

 

Manufacturing process:

Using a 5-station cold heading machine, through the "preforming to shaping to groove positioning to stretching and finally to thread forming" level forging, the continuous flow of metal fibers is achieved, and the tensile strength is increased by more than 30%.

The electroplated zinc layer on the surface of the carbon steel substrate has passed the 96-hour salt spray test, and the rust resistance level is greater than or equal to level 9, which is far superior to ordinary carbon steel parts.

 

Core advantages of the product

High product strength: The cold heading process makes the metal grain flow direction consistent with the force direction, without cutting loss

 

Production Process

 

 

1Raw Material
Raw Material
2 Cold Forging
Cold Forging
3 Threading
Threading
4 Auto Lathe
Auto Lathe
5 Auto Lathe
Auto Lathe
6Table Lathe
Table Lathe
7CNC Lathe
CNC Lathe
8Quality Checking
Quality Checking
9 Inspection
Inspection
10 Packing
Packing

 

Stable product precision: The carbide mold has high wear resistance, and the tolerance is controlled at ±0.02mm, which can avoid installation slippage or deflection.

 

Strong anti-corrosion performance: The galvanized layer covers the entire surface of the product, so it is suitable for outdoor or humid environments.

High installation efficiency: Customized ball screws use a ball head self-alignment design + plus an external hexagonal or cross groove drive head, which saves 30% of assembly time.

 

Quality Control

 

 

1 Clipers Micrometer
Clipers Micrometer
2 Torque
Torque
3 Depth Micrometer
Depth Micrometer
4 Plug
Plug
5 Thread Guage
Thread Guage
6 Ring Guage
Ring Guage
7 Hardness Tester
Hardness Tester
8Projector
Projector
9 Salt Spray Testing
Salt Spray Testing

 

Customization capabilities
For non-standard working conditions, such as special-shaped ball heads and special tensile strength requirements, we provide full-link support from mold development to trial production to mass delivery:

 

1. Mold customization
Carbide molds can be processed according to drawings, and support "three-petal combination molds" to solve the demolding problem of I-shaped parts.

 

2. Process optimization
For difficult-to-form materials such as stainless steel, surface coating molds are provided to reduce mold sticking.

Spline/toothed shaft cold heading in one step, eliminating the turning process.

 

Hot Products

 

 

 

product-918-414

 

 

 

Why choose us?

With cold heading technology as our core competitiveness, we provide customized ball screws with higher strength and longer life for the industrial field through the combination of mold innovation and galvanized surface treatment. From M2 micro screws to M8 heavy-duty bolts, all can be customized on demand. If you are looking for a fastening solution that replaces turning and reduces costs, please get in touch with us to obtain 3D drawings and samples!

 

 

 

 

 

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